Workload: 28 hours
Introduction to TPM
. Methodology approach;
. TPM implementation stages (12 stages);
. 8 Pillars of the methodology;
. Zero Break/Failure;
. Loss Management
. 16 major losses
Autonomous Maintenance
. Concepts and definitions
.5S and TPM
.Autonomous Maintenance:
.Development in 7 steps
.Step 1 – Initial cleaning
.Step 2 – Elimination of contamination sources and difficult-to-access locations
.Step 3 – Provisional standard
.Dynamics in the factory with labeling and assembly of the activity board
.3 treasures of Autonomous Maintenance (Meetings, Activity Board, LUP)
.Steps 4, 5, 6, and 7
Planned Maintenance
The Planned Maintenance System
.Development in stages
.The classification of equipment
.Types of maintenance
. The phases to achieve zero breakdown;
.Development of planned maintenance in 6 stages
.Stage 1
Classification of equipment focused on results
Structuring of maintenance
.Stage 2
Analysis tool for achieving zero breakdown
Support for autonomous maintenance
.Stage 3
Establishment of the information management system
.Stages 4, 5, and 6
TBM, CBM
Specific Improvement
.What is Specific Improvement
.Loss Structure
.The Loss Tree
.Major Equipment Losses
.Definition of OEE and OPE
.The calculation of OEE and OPE
.Specific Improvement – development in 10 steps, being worked on:
.Identification of losses
.Classification and prioritization in eliminating losses
.Formation of directed teams
.Problem Analysis Tools (5W1H, WhyWhy, Ishikawa, 5W2H, FMEA, etc)
.Planning of activities and the tools for control
.Measurement of results and standardization
Education and Training
. The definition of Education and Training
. The importance of operational and maintenance personnel skills
. The Pillar of Education and Training
.Steps for implementing Education and Training
.Policies and Guidelines
.Development program
.Training in Operational and Maintenance skills
.Skills development plan (Skills Matrix)
.Self-development program
.Evaluation and future planning